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Kingspan Insulation Somerton

HEAD OFFICE

Powering Green Innovation: Kingspan’s New Eco-Friendly Manufacturing Hub Completed.

At Corplex, we take pride in delivering facilities that enable innovation, support industry growth and embody environmental responsibility. Our collaboration with Kingspan Insulation on their new state-of-the-art manufacturing, warehouse and office facility in Somerton exemplifies this commitment, a landmark development designed to support Kingspan’s continued expansion and leadership in sustainable building solutions.

Part of the global Kingspan Group, Kingspan Insulation is a recognised leader in high-performance insulation and building envelope technologies, supplying innovative products that improve energy efficiency, thermal performance, and sustainability across the construction industry.

Built on a 33,000m² site, the new facility brings together a 6,600m² manufacturing plant, 6,600m² warehouse, 600m² office, and 400m² covered canopy, creating a unified hub for production, distribution and administration. Every element of the development has been purpose-built to support Kingspan’s operational goals, streamlining manufacturing flow, enhancing logistics efficiency, and providing a collaborative, modern workspace for their growing team.

Somerton, VIC

Location

Kingspan Group

Client

Watson & Young

Architect

$0 million

Project Value

May, 2016

Completion Date

33,000m²

Total Land Area

14,200m²

Total Building Area

6,600m²

Warehouse Area

6,600m²

Manufacturing Area

600m²

Office Area

400m²

Canopy Area

Building Efficiency and Sustainability: A Landmark Kingspan Insulation Centre in Somerton.

From the outset, sustainability was central to the project’s vision, reflecting Kingspan’s global Planet Passionate initiative, which aims to achieve net-zero carbon manufacturing by 2030. The facility has been designed to target 5 Star Green Star performance, incorporating high-performance insulation, energy-efficient smart lighting, and an 800kW rooftop solar system that significantly reduces grid energy reliance. A rainwater harvesting system also contributes to water conservation, supporting reuse throughout the facility and reinforcing Kingspan’s environmental leadership.

The manufacturing and warehouse zones have been designed with flexibility and scalability in mind, enabling efficient material flow from raw product intake to finished goods dispatch, while allowing capacity to grow with future demand. Reinforced foundations, integrated service pits, and precision-engineered layouts ensure optimal performance of the advanced production equipment used in the manufacture of Kingspan’s insulation products.

The adjoining office space provides a contemporary and connected work environment, with open-plan layouts, meeting zones, and breakout areas designed to foster collaboration between technical, logistics, and administrative teams. This modern environment supports not only operational excellence but also Kingspan’s culture of innovation and continuous improvement.

Corplex Delivers Future-Ready Kingspan Facility, Leading the Way in Sustainable Manufacturing.

Delivering a project of this complexity required strong collaboration between Corplex, Kingspan and the wider consultant team, ensuring every technical, environmental and operational requirement was integrated seamlessly into the design and build.

For Corplex, the Kingspan Insulation Somerton facility represents more than a successful project; it’s the creation of an advanced, sustainable manufacturing hub that supports Kingspan’s mission to create better buildings for a better world. This facility strengthens Kingspan’s capacity to serve Australia’s growing demand for high-performance insulation and positions them to lead the next generation of sustainable construction solutions across the region.